Which fabrics are best for custom varsity jacket manufacturing?
The best fabric combination for custom varsity jackets is Melton wool (18-24 oz) for the body with genuine or PU leather for sleeves. Vanrd specializes in this classic pairing and offers premium alternatives including satin, twill, and quilted linings.
Melton wool provides the traditional letterman look with excellent warmth and structure, while leather sleeves add a premium contrast. For lighter alternatives, satin or cotton twill bodies offer a modern streetwear aesthetic.
Fabric Options by Component
Body Fabric
Melton Wool (18-24 oz) $8-18/yd
Satin (4-6 oz) $3-6/yd
Cotton Twill (7-10 oz) $4-8/yd
Sleeve Material
Genuine Leather +$8-15/jkt
PU Leather +$3-8/jkt
Satin / Contrast Wool +$1-3/jkt
Lining
Quilted Polyester $2-4/yd
Satin Lining $1.50-3/yd
Fleece $3-5/yd
Vanrd custom varsity jacket - Melton wool + leather sleeves
Fabric swatch selection for varsity jackets
Chenille patches and embroidery on varsity jacketsCase: LA Streetwear Brand
LA brand launched premium varsity jacket collection using 22 oz Melton wool + genuine goat leather sleeves + quilted satin lining + custom chenille patches.
Vanrd Solution: Sourced Italian Melton wool and Argentine goat leather. Custom chenille patches (10 colors) and 3D embroidered logos. Prototype: 10 days. Bulk 500 units: 35 days.
Result: Sold out in 3 weeks. Reorder doubled to 1,000 units with new colorways.
Ready to develop your varsity jacket? Contact Vanrd